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Elscint - BLOG Area | January 2010

Mounting of the coil of a vibratory bowl feeder

by Monish Shete 24. January 2010 06:37

There are two places where coils of a vibratory bowl feeder are mounted. One is centrally (either one coil or else two coils) or else on the periphery of the vibratory bowl feeder (three or four coils). Most manufacturers mount the coils centrally. The advantage is that one requires only a single coil, thus reducing the cost and secondly, the coil can be made powerful enough so that the same one can be used across models. But the disadvantage is that having a single central coil, leads to excessive vibrations at the centre, which reduce as the part moves away from the bowl centre. Whereas some manufacturers like Elscint mount the coils on the periphery of the vibratory bowl feeder. However, for this the coils need to be correctly designed for each and every model. But the advantages are that firstly there is no extra energy wasted, thus saving on energy costs and secondly, the coils being on the periphery of the vibratory feeder, the vibrations are equally transferred to the bowl, leading to better performance of the vibratory bowl feeder. Secondly, being on the periphery, one can design the bowl having a slightly bigger diameter.

 

Extra mounting plate for vibratory bowl feeder

by Monish Shete 17. January 2010 06:52

Usually vibratory bowl feeders are mounted on rubber grommets or anti-vibration pads. These have female threading at the bottom. If one wants to mount the vibratory bowl feeder on a plate, then you need to screw them from the bottom. This increases work. Secondly, being mounted directly on the rubber grommets or anti-vibration pads, the rubbers grommets have a tendency to shear over time or due to any extra pressure. Plus as they are unprotected, oil / coolant etc. can further damage the same. Elscint provides an extra mounting plate for the vibratory bowl feeder below the rubber grommets / anti-vibration pads. This helps in making mounting of the vibratory bowl feeders on plates or stands very easy but also protects the rubber grommets from coolant / oil and other residue which can reduce their life. This extra base plate is below the rubber grommets and is non-vibrating. Furthermore, the cover or the guard of the vibratory bowl feeder is affixed to this base plate and hence it does not vibrate, further reducing the noise of the vibratory bowl feeder.

Cover / Guard for Vibratory bowl feeders

by Monish Shete 5. January 2010 06:46
It is important to cover vibratory bowl feeders. This ensures that operators do not touch the electrical connectors or wires, resulting in an electric shock. Secondly, it reduces the noise level of the vibrator. The cover of the vibratory bowl feeder is also called guard. The guard is usually screwed to the vibrator counter weight or the base. However, the counter weight or the base of the vibrator vibrates and hence vibrations are transferred to the guard / cover resulting in abnormal vibrations and secondly, further increasing the noise emanating from the vibratory feeder. For ensuring that this does not happen, Elscint provides an extra non-vibrating base plate below the vibrator counter weight / base i.e. below the rubber dampeners. The guard or the cover is screwed to this base plate. This ensures that the cover does not vibrate and hence, the overall noise level emanating from the vibratory bowl feeder is reduced. Other manufacturers do not follow this practice as they try to reduce the cost of the extra mounting plate.

About the author

Monish Shete is CEO of Elscint Automation, a 25 year old firm manufacturing vibratory bowl feeders and similar small part handing products. He personally has more than 18 years experience with last 10 years being with Elscint. This blog will help customers and laymen understand the intricacies of vibratory bowl feeders. One can find information about the finer aspects of vibratory bowl feeders which cannot be found anywhere else.