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Elscint - BLOG Area | Everything about vibratory bowl feeders

Innovative Usage of Vibratory Bowl Feeders - Elscint Feeding System for two types of rivets

by Monish Shete 3. March 2015 12:05

Elscint recently manufactured & supplied a complete feeding system for two types of rivets, delta rivet and normal rivet. The dimensions of the parts were around 18 x 25 mm (ht) and 15 x 23 mm (ht) respectively. Further in each type of rivet, there was a different rivet having extra height of 2 mm. One type of rivet was supposed to run in the system at one time and wrong rivet, if any, was supposed to be ejected out. The complete system consisted of two extra capacity elevator feeders of 75 ltr. capacity each for feeding each of these two rivets, two separate bowl feeders for feeding and orienting of the rivets, 4 linear vibrators, singling and checking systems. All this was mounted on a table big enough to even accommodate the robot of the customer. The elevators were kept outside the table. A see through acrylic cover was provided on the table to act as noise as well as dust enclosure. Limit switches were provided for each door opening. Even the elevator was covered with acrylic covers. Each feeding system had two linear vibrators. At the end of the first linear vibrator, there was a sensor to check the height of the rivet. If an incorrect size of rivet was fed, the same was removed into a bin with the help of a 3 stage pneumatic cylinder. The cylinder would travel backwards and release the incorrect rivet into a bin. In case of correct rivet, the cylinder used to travel forward and convey the rivet onto the 2nd linear vibrator which would take the rivet forward. At the end of the linear vibrator, there was a Singulating cylinder which moved the rivet 20 mm sideways for ease of pick up by the scara robot. Another customer requirement was “fast draining” in case change in the rivet size. For this, pneumatically operated gates were provided in the hopper elevator, the bowl and at the end point of the last linear vibratory track. This ensured fast draining of components within 60 seconds. Additionally, all the drains emptied in the same bin at the bottom of the hopper elevators, thus eliminating the need of the operator to go into the enclosure. The customer exported the machine to Turkey.

Elscint exports two outlet Vibratory Bowl Feeder for Springs to the USA

by Monish Shete 22. February 2015 10:02

Elscint Automation, the leading Vibratory Parts Feeder manufacturer from India has recently manufactured a vibratory bowl feeder for feeding of springs in two outlets. The wire diameter being small, these springs had a tendency of getting entangled between themselves. However, Elscint designed the bowl in such a way that the entangled springs fell back into the bowl and got disentangled while falling down. Only single disentangled springs came out of the bowl. Additionally, two tubular gravity feeder. chutes were provided so that two separate outlets could be provided at the centre distance required by the customer. At the end of the outlets, two separate Elscint pneumatic escapements (patented) were provided in order to release the springs one at a time. The customer required to feed the same to his disc grinder. Separate sensors were provided for the customer to actuate the escapements to release one spring at a time. The gravity chutes too had separate sensors in order to provide for “auto-switch off” once both the chutes were full. As there were two outlets, proper overflow was provided for each of these. The complete system was mounted on a stand made of aluminium extruded sections and height adjustment of (+/-) 100 mm was given. A speed of 120 springs per minute per row was achieved. Presently the customer was manually feeding springs and this automation certainly reduced his manpower and increased the speed of operation. The system was made to run on 110 V / 60 Hz supply as it was air shipped to a customer in the USA. You can watch the video of this bowl feeder for feeding of Springs.

Elscint Ahead Newsletter for February 2015

by Monish Shete 15. February 2015 12:05

The Elscint Ahead Newsletter for February 2015 has been published. Download your copy today

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New Technical Sales Representative in the United Kingdom & Ireland for Elscint Automation

by Monish Shete 13. February 2015 04:01

Elscint has appointed a new sales representative in the United Kingdom, Quantum-3

 Barry Bowen

Quantum 3

Unit E4, Halesfield 5, Taleford, Shropshire, TF7 4QJ, UK

Tel - +44-1952587300+44-1952587300

E-mail – sales@quantum-3.co.uk

Website – www.elscintautomation.com

Quantum 3 is a reputed company in the United Kingdom which already provides a lot of solutions to machine builders like Belt conveyors, machine structures, guarding solutions etc. It is also the UK representative of companies Ober, Stoeger etc and Elscint vibratory bowl feeders would be a perfect addition to this range.

 

For British customers as well as those based in Ireland, this is an excellent opportunity to have a local person to speak and interact with. In fact, the plan is to keep major spares and some equipment in stock in the UK with Quantum-3 so that delivery times and cost of freight would be reduced drastically.

Elscint is a well established name in the Indian market in the field of vibrating equipment and since the last 10 years has been steadily penetrating into the European market for bowl feeders. Buying a bowl feeder from Elscint has got the twin benefit of not only getting a quality product, having CE approval, thus conforming to the stringent European safety specifications but also the advantage of much lower prices as vibratory feeders is a labour intensive industry and labour costs are significantly less in India. Elscint has a very fast turnaround time and can provide quotations in less than 24 hours!

 

 

Tremendous response for IMTEX 2015

by Monish Shete 2. February 2015 12:28

IMTEX 2015 held at BIEC, Bangalore, India from 22nd January to 28th January, 2015 was recently completed and the response for Elscint's products was excellent! Elscint got a good amount of visitors and inquiries for its products. The profile of the visitors were from the machine tool and its user industries and visitors came right from Jammu in the north to Trivendrum in the South. There was a fair share of visitors from West Bengal too (especially Kolkatta). A lot of inquiries and RFQs have been received and Elscint will be sending quotations, organising visits and discussions in due course. The exhibition was very organised by IMTMA and it further reteirated the fact that IMTEX is the best brand when it comes to exhibitions in India!

Excellent Start to IMTEX 2015

by Monish Shete 27. January 2015 04:37

 

 

IMTEX 2015 being held at BIEC, Bangalore, India from 22nd January to 28th January, 2015 is getting an excellent response. Elscint, which is having its Stall H-104 in Hall 3A is also getting a fair share of visitors. There is a genuine interest in the various products being showcased by Elscint in its booth. Interest is mainly for the large 1200 mm diameter bowl feeder (Model 630) which is having 8 outlets. Another interesting feature being displayed is the high speed rotary / centrifugal feeder which feeds 40 mm length flat drippers in an oriented manner at a very high speed of 1000 parts per minute. With 4 more days to go, more visitors and inquiries are expected to be generated. 

Countdown to IMTEX 2015 & Tooltech 2015

by Monish Shete 20. January 2015 10:44

Tooltech is a premier event concurrent to IMTEX 2015 showcasing machine tool accessories, metrology and CADICAM cutting tools, tooling systems and current trends in the tooling industry. Tooltech manifests recent innovations in technology, design and product development to achieve competitiveness and excellence in the machine tool industry. It highlights recent innovations in technology, design & product development with the aim to bring cost competitiveness in all metal working operations. 17"‘ in the series Tooltech 2015 will unveil yet again the explicit range of cutting tools from the stable of the world's leading brands. 

Elscint will be a proud participant at Tooltech 2015 and will showcase its capabilities in HALL 3A, STALL H-104. Amoung other products, a large bowl feeder having diameter of 1300 mm feeding in 8 outlets will be kept at the stall along with a small bowl feeder having diameter of just dia 100 mm. Additionally, there will be a a vibratory table, Model VT4545. Another innovative product would be a flat plastic dripper Rotary / Centrifugal Feeder which can feed plastic drippers at a speed of 1000 parts per minute and that too in an oriented manner. 6 different Models of Linear Vibrators would also be displayed along with feeding trays. 

Facility for providing instant quotations / price estimates has been kept. 

IMTEX 2015 expected to be the biggest Machine Tool Show in India

by Monish Shete 12. January 2015 03:09

An initiative of the Indian Machine Tool Manufacturers Association (IMTMA), IMTEX is a flagship event for the Indian Metal Cutting Industry. It is South and South-East Asia's apex exhibition showcasing the very latest trends as well as technological reļ¬nements from India & other global players. The mega event attracts visitors from a wide spectrum of manufacturing and ancillary industries starting with key decision and policy makers as well as industry captains who are keen to source latest technologies and manufacturing solutions for their production lines. IMTEX has come to symbolise as a one-stop forum where customers can experience 'live' display of the products enabling them in the decision making process to enhance their manufacturing capabilities. More than a hundred thousand people are expected to visit IMTEX 2015 between 22nd to 28th Jan, 2015.

The 17"' in the series IMTEX 2015 will spearhead a wide range of opportunities for everyone connected to metal-cutting, machine tool users, manufacturing experts, technocrats, researchers, policy-makers, academia and even budding engineers and technology graduates.

You can register online to save your time - http://tinyurl.com/Imtex-Elscint.  

Elscint would be present in this prestigious show. Do visit Hall 3A, Stall H 105 and check out the special rotary / centrifugal feeder for feeding of flat drippers and a eight outlet vibratory bowl feeder made for medical components which would be showcased at the fair. It would also be an opportunity to get your components for on the stop evaluation for their automation possibilities,

Elscint Automation to take part in upcoming IMTEX 2015

by Monish Shete 6. January 2015 12:21

Elscint  will be taking part in IMTEX 2015 the largest Machine Tool Exhibition in India being held in BIEC, Bangaluru, India from 22nd January to 28th January, 2015. Do take this opportunity to visit the Elscint stall at IMTEX 2015. The major attraction at this fair would be a special rotary / centrifugal feeder for feeding of flat drippers and a eight outlet vibratory bowl feeder made for medical components, weld nut feeder with air blow arrangement etc. This would be in addition to the regular products like vibratory bowl feeders, linear vibrators and gear boxes and geared motors. Elscint would be showcasing these products at Stall No. H 104 in Hall 3A. Tooled and untooled bowls of all types i.e. stainless steel, cast aluminum, fabricated as well as machined types etc will be on display. A major highlight will be that senior sales application Engineers from Elscint will be available for interaction and discussions regarding the part feeding needs of its customers during the period of the exhibition. Customers are requested to take full advantage of this opportunity and come along with their sample components and feeding details for discussion with the sales application engineers of Elscint Automation at its Stall.

 

 

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Innovative Usage of Vibratory Bowl Feeders - Elscint Vibratory Bowl Feeder for condoms in 6 rows

by Monish Shete 21. December 2014 10:48

Elscint recently supplied a special set of vibratory bowl feeders for feeding of condoms in 6 rows. The speed or feed rate achieved was 75 condoms per minute per row in 6 rows. Two Elscint Model 630 vibratory bowl feeders were used for this purpose, each feeding 3 rows to a single linear vibrator. A single linear vibrator with 6 rows was provided with a pitch of 55 mm between two condoms. For this linear vibrator Model Elscint IV was used to convey the condoms forward. The major problem with condoms is that they are rubbery and lubricated, making them slippery. This results in the speed being very less as the friction between the condoms and the bowl track is reduced, which does not allow them to move forward properly. However, Elscint provided a special type of bowl made of stainless steel for this purpose. Full welding was done at all areas to ensure that there were no crevices for dust accumulation. Another important point is that the mounting of the bowl has to be from outside to ensure that dust does not get accumulated in holes made for the screws required for bowl fixing. Hence, Elscint ensured the mounting was on the outer side on 12 screws. There being 3 outlets for each vibratory bowl feeder, proper overflow of parts was required and this too was taken care off.  The condoms being in various shapes, another possibility is that of overlapping and jamming. However, Elscint has perfected appropriate tooling for this type of bowl which eliminates this problem totally. Thus the feeding was very smooth without any overlapping or jamming. The fabricated bowls were having a diameter of more than 1200 mm. Elscint also provided two separate hoppers for each of these bowls, ensuring higher loading capacity so that it can be a truly manless operation. You can watch the video of this bowl feeder for feeding of condoms..

About the author

Monish Shete is CEO of Elscint Automation, a 25 year old firm manufacturing vibratory bowl feeders and similar small part handing products. He personally has more than 18 years experience with last 10 years being with Elscint. This blog will help customers and laymen understand the intricacies of vibratory bowl feeders. One can find information about the finer aspects of vibratory bowl feeders which cannot be found anywhere else.